Is your company struggling to produce or outsource the molded cable assemblies you need and get them done on time, and with the quality control you need? It may be time to upgrade and choose Technical Cable Applications for your overmolded cable assembly needs. Whether you’re needing complex molded M12 cable assemblies for factory automation that can survive high heat and pressure conditions, durable power wire harnesses for high performance marine vehicles, or data transfer cables for outdoor use that can withstand varying weather and continue delivering packets no matter what, TCA has you covered (no pun intended!)
Technical Cable Applications is a highly qualified manufacturer of custom molded cable assemblies and wire harnesses based in the United States. Our engineers are highly capable and extremely knowledgeable about all types of molded and overmolded cable assemblies, and always ensure that the best materials and manufacturing practices are always utilized to maximize reliability and protection. We also utilize nearshore manufacturing with two partner facilities in Guadalajara, which allow us to lower MOQs, improve turn around times, and improve quality as compared to past overseas partnerships.
Custom Overmolding of Cable Assemblies
Molded and overmolded cable assemblies are unique in their ability to resist high pressure and high temperature scenarios. A basic cable assembly won’t last in high heat, but with proper thermo shielding and molding after cable assembly is complete, custom overmolding can ensure that cables and connectors are able to withstand extremely tough conditions and continue delivering power, data, or automation instructions reliably. We use MoldMan thermoplastic molding centers for many of our custom overmolding cable production orders, and materials that can survive up to 125 degrees Celsius, one common example being the Macromelt OM 946 polyamide we use for some clients’ orders.
If your current cable drawing isn’t sufficient for new requirements or isn’t up to par with your current needs, we’ll help identify the perfect material and configuration fit for your cable assemblies and prototype, test, and manufacture your new and improved cable assemblies. We’re also happy to provide OEM molded cable and harnesses molded to your existing specifications, as we have the capacity to produce massive orders comparable to the largest cable assembly manufacturers in the nation.
Request Your Custom Molded Cable Quote
Reach out to TCA today with your cable drawing or any required NDAs to request a quote, email us at [email protected]! We’re UL certified for cable assembly here in the US and Canada, and ISO 9001:2015 certified as well to show our ability to meet any international requirements for safety and quality. We also use automated work instruction systems developed in partnership with Scout Systems to maximize efficiency and ensure best manufacturing practices are always in use.
Finally, we’re ITAR registered so even if your molded cable assemblies need stems from defense contractor work, we can provide you with the cables you need and maintain confidentiality and security standards. Give us a call today!
