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Prototype Wire

For two decades now, Technical Cable Applications has been building a reputation of excellence in wire manufacturing and prototyping in the Seattle area. We pride ourselves on hiring the best talent, purchasing the best equipment, and always pursuing new heights with our innovation in new cable and wire solutions. We provide cable solutions for more and more business partners every year, all across the United States. Our mission has always been to put the needs of our customers first and not only meet them, but exceed their needs with excellent and high quality manufacturing. Our clients know that they will always be taken care of at every step of prototyping, testing and production of their custom products. We’re proud to work with so many excellent companies who make great products and trust us to help ensure that their efforts aren’t wasted because of poor cable quality. Our goal is to continue being the trusted partner for our existing clients, and work with more companies who can come to trust us as their United States cable manufacturing expert. We are UL certified for cable assembly in the United States and Canada, and hold to the IPC/WHMA-A-620 Revision D standard for our quality assurance.

prototype wire

The engineers and manufacturers we have at Technical Cable have the range of expertise and experience to produce nearly any wire, cable or harness a client may need. We have the capability for all steps of the process, including: prototyping, crimping, soldering, molding, producing, and quality control. Our tools and manufacturing machines for all these steps are always kept in peak condition by our production team, and while it’s become more difficult for all manufacturers to have every part they may need on hand due to the COVID-19 pandemic’s effect on the world at the time of writing, we do our best to keep at least some of the most common connector types on hand whenever possible so that we are ready to start projects immediately without needing to order any basic parts just to begin prototyping, as having to wait for that before we can even test a new cable prototype out would add weeks to the lead time.

Wire Wrap Prototype

We have been innovating and growing our cable manufacturing prowess since we started in 2002 at our facility in Auburn, Washington. This focus on staying on the cutting edge separates us from other cable and wire manufacturers in the States, as does our ISO 9001:2015 Certification that shows we are not just good enough for the US, but the world’s standards as well. We can work with just about any client or company here in the USA or in the world and meet their standards for cable quality and power, across a multitude of industries. You can trust us to make incredibly reliable cables for your project needs, no matter what they might be so come to us with them to get started. We can manufacture your existing cable drawing at a higher quality standard than you’ve had previously, or even improve your cable drawings to match current year requirements or avoid durability issues you may have had in the past. Meanwhile if you have a need for power and no idea how to make it happen, come to us and we’ll see what we can do with our custom cable manufacturing team!

Any industrial or manufacturing business that has had a critical failure in an important machine knows how frustrating it is to be let down by poor planning, or a quality assurance failure. In the highly competitive fields that many of our clients are in like aerospace, medical manufacturing, and industrial production, there is very little room for error or slowdowns and equipment failures are unacceptable. We strive to make sure that our products are both the most powerful and technologically advanced option, but also extremely reliable so you can trust that they will work as intended. If there is any issue we will drop everything and make it right for you as well. Our priority is your needs, so we do everything we can to ensure that your cables will be 100% reliable, and in the rare event that something goes wrong we do everything we can to remedy the issue, and ensure that it will never happen again.

prototype wire

Prototype Wire Forming

Only once we’ve thoroughly prototyped the new harness for your custom needs and requirements and successfully shown that the concept is valid and will work in the field, will we move on to the production phase. No matter the size of your order, we use extremely advanced visual work instruction programs so that our talented and thorough production team can make everything exactly to specifications. These were built in collaboration with Scout Systems, and allow us to go beyond the high standards and eye for detail held by each production staff member, and ensure that there is absolutely no lack in quality for each and every wire or cable. We will be your one-stop shop for your wire prototyping and production needs! Just call us today or submit a form with your cable drawing or needs description, and we will get back to you with a plan and expected pricing.

We are extremely proud of the close-knit relationships we have with so many clients across the country, and would like to become yours as well. Just call us today so we can learn about the needs you have in your respective industry for manufacturing, and we’ll match it with excellently manufactured custom cables that will let you make products at a higher quality than you ever imagined. If you are here locally we’d love to show you around our Auburn facility in King County so you can be 100% confident that we are the right fit for your needs. We are very proud to be part of the manufacturing landscape here in the Seattle area with so many other excellent companies and corporations.