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Custom Coaxial Cables – RF Cable Solutions and More

While coaxial cables are one of the oldest cable styles for signal transmission and have been used for over a century, there are still a massive amount of modern applications for coaxial cables to this day and Technical Cable Applications is equipped to manufacture custom coax cable and custom RF cables for your needs, with the particular coaxial connectors you require and in any custom configuration in bulk. Television, broadband internet, and the general telecommunications industry still utilize coaxial cable and RF cable connectors for all sorts of applications and products. While the basic coaxial cable connector has been largely phased out for long distance use in favor of technology like fiber optic cables and wireless satellite connections, applications that need short distance connections still use coaxial cables very frequently, like server networks or automated warehouses. These cables are also capable of providing strong signals even under duress, with minimal signal loss that is sufficient for most applications. Most American urban homes are still equipped with coaxial cables for cable video and Internet connections to this day, and even for facilities in very technical industries like military intelligence agencies, or manufacturers of medical ultra sound equipment, specialized mini and micro coaxial connectors are used to fit within very tight spaces and still carry strong signals with little to no signal loss for even some of the most cutting edge products and applications you can imagine. Variations of the classical coaxial like the extremely low loss triaxial connector are also excellent options depending on your industry requirements, and we provide those as well although they are more expensive, so standard coaxial cable in bulk is often more cost effective depending on your requirements for data loss prevention. We also provide custom fiber optic cable solutions for your long distance and commercial data transfer needs, along with just about any current cable type you can think of like M12 cables for automation, ECG cables for medical applications, and much more in bulk. Fiber optic cables are an excellent choice for many modern applications as well so just let us know what you need and provide your fiber optic, M12 or coax cable drawing!

Custom Coaxial Cables

If you’re a manufacturer of products that use coaxial cable harnesses but are needing to outsource the cable production to a company that can handle the volume of bulk orders you need, or need a special custom coax cable solution that will withstand high heat in your facility, and have an unusual configuration that supports multiple connections, Technical Cable Applications can provide the custom coaxial cable assemblies, wire harnesses and wire assemblies you need to maintain excellent connections in your products in bulk. We can even handle producing extremely complicated assemblies with multiple variations of coax connectors, and integrate other kinds of connectors and cables as well in any configuration you need. We have the equipment and dies to produce nearly any configuration you could conceivably require, and will protect and shield each cable in your order to specifications with high quality materials and protectors that will withstand whatever you need them to, whether it’s from power surge concerns, extreme temperatures or physical duress.

No matter how complex the assemblies or harnesses you need are, or how high the quantities your bulk order requires, Technical Cable Applications has the staff and equipment to not only manufacture a hundred, but thousands of coaxial, fiber optic, M12 or ECG cable assemblies with excellent quality and efficiency no matter the complexity of your bulk order. We are your one stop shop for bulk cable manufacturing for every step of the process, whether you have an off-the-shelf cable assembly ready and just need a thousand more of them, or are in search of a cable manufacturer who can produce the cutting edge custom cable solutions you haven’t found elsewhere. We will be an excellent investment to take your business to the next level, whether you need a partner to assist with meeting new cable power requirements or just need help keeping up with the volume of bulk manufacturing requests you get as your company grows. You can ask our current customers who have stuck with us for years or a decade plus since our founding in 2002, they will tell you all about how we helped them reach the next level for their company with bulk, custom coax, fiber optic or M12 cable solutions.

Custom Coaxial Cable Assemblies

Technical Cable Applications’ Seattle area bulk cable manufacturing facility is perfectly located to provide excellent coaxial cables and harnesses in bulk not only to the West Coast, but to the rest of the nation. We also expanded our sales department to Arizona so we could serve Southwest based customers better, and we have great shipping partners who help us ship out to East Coast companies efficiently, and we also are able to ship bulk cable orders internationally as well. We have also partnered with great facilities in Guadalajara, Mexico who have helped us improve our custom cable manufacturing lead times while maintaining competitive pricing for bulk orders, which has helped us stay ahead of the curve and avoid running out of inventory even with shortages around the world affecting so many companies and delaying their bulk shipments. We also have been able to have smaller minimum order quantities, which are great for low number tests of custom cable assemblies, and improve quality control of each part we use thanks to these nearshore partnerships. Finally, nearshore manufacturing also avoids the hassle of tariffs associated with most overseas shipping and manufacturing. If you’re not sure how to take advantage of nearshore manufacturing for your business, choosing Technical Cable Applications as a manufacturing partner for your bulk cable needs is a great place to start! These partnerships have helped us with all facets of cable manufacturing, including for coaxial, fiber optic, M12, ECG, SATA, HDMI, USB, USB-C and much more.

We have the top of the line equipment and cable manufacturing experts to produce bulk coaxial cables in whatever style you require, whether you have an existing micro coaxial assembly that you need to outsource for faster bulk cable shipments, or have a custom RF or fiber optic cable concept and need someone to help prototype and test it while meeting exacting specifications. We invest every year into the best possible equipment we can acquire to produce the best cables possible, like our Schleuniger 36SP Crimp Center that massively increased our efficiency with crimping and tinning, and our automated work instruction systems developed with Scout Systems that help us optimize our processes and maintain consistency. We are an extremely low waste, high efficiency manufacturer and pride ourselves on maintaining high quality and high efficiency simultaneously. We also increased our facility’s real estate by 50% in recent years, and have continued to invest in our staff and do everything we can to retain the excellent technicians, engineers and leads we have working at our facility each day. While we are all about technology and innovation, and using it to produce the best cables we can in bulk no matter what, staying on the cutting edge always requires having amazing staff who are committed to giving one hundred percent and we are grateful for our team members.

Custom Coax

We are more than capable of manufacturing the standard, micro or mini coaxial wires, cables or assemblies that you are searching for and will provide what you need as a bulk order. Even if you need part of your assembly to be a non coaxial connector and a very specific brand, we can produce cables and assemblies that utilize connectors from all kinds of the top brands and manufacturers like JST, Molex, TE, or Mouser. We are extremely flexible with our bulk custom cable solutions whether you are in search of bulk coaxial cable solutions or have something else you require. Technical Cable Applications is UL certified for cable assembly in Canada and the United States, and we are now ISO 9001:2015 certified as well as a demonstration of our commitment to quality that is not just sufficient for North America, but any worldwide standard we are asked to measure up to. We also hold to the IPC/WHMA-A-620 – Revision D standard for our bulk custom cable manufacturing quality assurance and inspection policies, to ensure that there is no risk of building and shipping bulk cable orders that do not hold up to our strict quality standards. Whether you are searching for a bulk coaxial cable manufacturing partner, or need a solution using another connector type like M12, SATA, ECG, Cat-6, or USB, Technical Cable Applications is here to be your trustworthy source for bulk cable orders.