There are a number of reasons you may have your assemblies built onshore. You may also be thinking about bringing product back onshore in today’s market, but there can still be good reason to consider offshoring your assemblies. Here we will explore onshore versus offshore manufacturing of cable assembles. Technical Cable Applications can support both your onshore and offshore production requirements.
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ABOUT
Technical Cable Applications
Technical Cable Applications is a contract cable manufacturer specializing in the field of custom cable assemblies and wiring harnesses. With a huge selection of automated and manual tools to prepare outsourcing products, Technical Cable can build your custom designed parts and cables, and inspect the finished goods for perfection.
At Technical Cable Applications, the first and most important step of the cable manufacturing process is pre-planned design. Manufacturing cables and harness assemblies requires custom solutions. Each assembly production is different, and each cable project brings forth new and exciting engineering.
Technical Cable Application's team works with highly qualified cable manufacturers. Together, they work to make sure that the services and parts needed are assembled and delivered perfectly. TCA performs manufacturing solutions quickly, and without losing sight of the customer’s need for custom services and high-quality results.
Cable Manufacturers
Once the cables designs are approved, TCA orders the parts needed to begin proper cable assembly production. Automation has been developed for aspects of contract cable and harness assembly like automated wire cutting, stripping, crimping, 3D printing, and injection molding. Much of the work is custom made, by IPC certified and trained cable technicians.
At TCA, wire cutting is often the beginning. This phase is mostly automated with our robotic despoiling and wire cutting machines to produce the correct lengths. Followed by stripping and adding custom connectors, the cable is stripped back to reveal its core.
With the cores exposed, custom connectors can be added. Doing this includes crimping and soldering the wire into the proper connections. Many manufacturing steps are automated, and those that cannot be automated are done by hand by skilled custom operators.
The terminated wires are gathered up and crafted into the contract harnesses themselves. This step requires most of the manual wire. Each wire is fed through or bundled together, taped off and measured to make sure the dimensions match the manufacturer design specifications. TCA adds coverings, braiding, heat shrinkable tubing, transition boots, and tubing products as required.
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Cable Manufacturing Company
When the cable manufacturing or custom wire harness is finished, thorough inspection is completed to all assemblies, to inspect the drawing for dimensions, continuity, and note compliance. Each step in the product inspection procedure is monitored and tracked. Any manufacturing failures are fixed, parts are retested, and moved to shipping when the manufacturing is approved.
Technical Cable Applications is a manufacturer for tens of thousands of completely custom contract cables and quality wiring harnesses projects per month.
Call TCA today for needs involving custom cables!
Call 253-289-5572
TCA performs manufacturing solutions quickly
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Learn more about what the Technical Cable Applications team can do for your company.
Automated wire processing for previously manual processes allows Technical Cable Applications to improve efficiency, increase productivity, assure higher quality, and meet customer demands now and into the future.
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Ways to encapsulate, protect and strain relief parts include adhesive heat shrink solutions, potting, high pressure injection molding, and low-pressure injection molding (LPM). For a cost effective solution, superior to the other methods because of ease of application, environmental characteristics and esthetic appeal LPM can be a good choice.
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