Technical Cable Applications Inc. is a contract manufacturer of custom cable assemblies. Based in Washington state and operating since 2002, we are your cable and wire manufacturers and work with many industrial partners in the Pacific Northwest and United States as a whole. We have clients in all kinds of industries, including military, aerospace, medical, automotive and industrial manufacturers of all sorts of products and construction projects. Our staff is highly trained and prepared to manufacture nearly any cable or wire harness, for all sorts of applications and purposes.
We can also fulfill bulk orders of any size as needed, whether you need M12, Molex, Ethernet, or other cable connector types for your manufacturing or construction needs. Our capabilities in the manufacturing of cable assemblies, wire harnesses, and much more mean that you can always come to us with your cable manufacturing needs. While the COVID-19 pandemic as of 2020 has made it more difficult for most manufacturers to obtain the materials they need, we do our best to keep the most common connectors on hand for testing and design purposes so we can make sure your cable drawing or the custom design we’ve worked on for you can be prototyped quickly. Meanwhile we are partnered with great suppliers who make great quality connectors and parts so we can get your order completed as efficiently and quickly as possible.
The assembly types indicated below are just a sampling of the connector interfaces and cable types we are tooled for contract manufacturing:
Battery Cables: As a contract manufacturing company, we modify a wide variety of large gauge battery cables. These can require large hydraulic crimps that cannot be operated by hand, or very large-handled crimp tools. Sizes that range from standard electronics wire sizes up to 000 AWG. We recently acquired a Schleuniger 36SP Crimp Center which allows us to perform even more precise and automated crimps to cables as needed, so no matter the specificity of your project we have the tools needed.
Coaxial Cable Assemblies Connector: types include BNC, F, MCX, MMCX, N, SMA, SMB, TNC, and other proprietary types. We can manufacture assemblies from twin-axial and triaxial cables, with solder or crimp style connectors. Our manufacturing results in the best product on the market.
Flat Cables: We manufacture flat cables with IDC crimps with large arbor presses, twisted pair flat cables, and other specialty parts. We can modify and manufacture some kinds of flat flex cable.
Jumpers: We make thousands of single wires with connectors on one or both ends such as flags, QC terminals, or ring terminals. We use a high degree of automation for these parts for high quality, cost savings, and repeatability. Through the process of manufacturing using the best tools and equipment available, we yield products that will serve your company best.
Wire Assemblies: We automate wire cutting and stripping of a wide swath of wire sizes and types. Tinning, labeling, twisting, and other wire assembly services are available. Careful wire assembly manufacturing allows our products to speak for themselves.
Molded Assemblies: We overmold parts locally in our Auburn, WA facility using low pressure injection molding of thermoplastics. Overmolded parts and services include backshells, grommets, and PCB encapsulation. You’ll see in our company contract that our process for production results in high quality products. The many companies we work with are pleased with our contract manufacturing and company standards.
Round Cable Assemblies: We assemble and automate the processing of round jacketed cables for extra environmental protection, sealing, improved airflow, and space to contract savings. The manufacturing involved is always maintained by our satisfaction guaranteed contract.
Test Harnesses: We build custom cables for testing, including probe cables, prototypes, specialty one off cables for destructive testing, and instrumentation cables. Without outsourcing, our localized contract production is why our manufacturing is always high quality.
You never need to worry about whether our bulk production run of your cable drawing will work properly, or whether our custom designed cables will be reliable enough because we extensively test and prototype all new cable designs to ensure that they are exactly right before going to production. Our engineers are extremely experienced and know just how important it is that your cable run works perfectly, no matter whether you have 100, 500, or 1000 cables produced by us.
Wire and Cable Manufacturer
Wire Harnesses: Contract cable manufacturers create large custom wiring harnesses with many connectors for wiring components past firewalls, engine harnesses, and large equipment harnesses. The manufacturing for these products are built with high quality workmanship by our contract manufacturing team. There is no need to worry that your contract cable manufacturer will produce poor quality cables and wires when you can choose Technical Cable Applications. We are ISO 9001:2015 certified so our products and manufacturing practices not only meet the standards for American quality for electrical applications, but also are good enough for ISO’s international standards. We’ll ensure that our cable or wire solution is compliant with your requirements for quality and power as well.
We are capable of manufacturing your existing cable or drawing design, but we also have the capability to help design custom solutions and then manufacture them as well. If you have a new project that requires more powerful cables than you’ve used before, or a new solution to keep your power sources safe in hazardous conditions, or have a brand new concept that needs a cable not currently on the market, we’d love to discuss it with you and help create the cable solution you need. Because we can both design and manufacture your harness, wire or cable product, there’s no need to work with multiple manufacturers or engineering companies. Our engineer teams are respectively qualified and experienced in design and manufacturing, and work together with excellence and speed to create cutting edge solutions and manufacture them with extreme attention to detail.
Call Technical Cable Applications today with your manufacturing needs or cable drawing, and we’ll get to work!