Chat with us, powered by LiveChat

Custom Cable Assemblies

Founded in 2002 by Dale Twiggs, Technical Cable Applications is dedicated to providing the best possible services and cable harnesses and assemblies on the market that meet your exact needs. Our team of engineers and technicians is highly qualified and experienced, and has helped manufacture solutions to new problems and keep our customers on the cutting edge of technology for the past 22 years. Whether you need M12 assemblies for automation, coaxial or RF assemblies for data transmission, medical assemblies for healthcare applications, fiber optic/Ethernet cables for network management, or battery assemblies for military applications, Technical Cable Applications can provide off-the-shelf and custom assembly manufacturing services with extreme quality control, competitive pricing, and excellent customer service. Your success is our success, and we hope to keep you on as a customer for decades to come after your initial order with continued assembly manufacturing services and many future orders.

Our leadership team is dedicated to excellent manufacturing solutions and world-class customer service. You can learn more about our company history and services on our About page.

– Dale Twiggs, President and Founder

– Dustin Twiggs, Vice President

– Curtis Twiggs, Vice President of Operations

– Sean Stenhouse, Sales Supervisor

– Ian Rutherford, Account Manager

– Blake Twiggs, Account Manager

custom cable assemblies

 

Custom Cable Assembly Manufacturing

Technical Cable Applications is one of the top custom cable manufacturers in the United States and beyond, providing hundreds of thousands of assemblies to our customers throughout North America and elsewhere every year. We provide custom and OEM cables with full in-house prototyping, testing, manufacturing, inspection, and shipping services, so you can trust us with the entire process of your assemblies order, rather than having to coordinate with multiple businesses and deal with the complications that come with it. Just send us your custom cables request via our online contact form, or send your cable drawings to us at [email protected] so we can get started on your high quality assemblies order!

We are proud to partner with two excellent facilities in Guadalajara that offer nearshore manufacturing solutions, and work with us very closely in all the steps of part production and manufacturing. This allows us to save costs and improve quality control compared to overseas manufacturing, which most of our competitors utilize. We can also avoid the complications associated with steep overseas tariffs, and have faster lead times and lower MOQs for custom cable orders as well. If you’re exploring how to take advantage of nearshore manufacturing solutions for your business, partnering with Technical Cable Applications is a great way to start!

Custom and Off the Shelf Cables

Technical Cable Applications is internationally ISO 9001:2015 certified for the manufacturing of cable assemblies, along with being UL certified for cable assemblies in the United States and Canada. We are also an official ITAR-certified manufacturer and hold to IPC/WHMA-A-620 Standard Revision E for our quality control procedures. Finally, we utilize automated work instruction systems made in collaboration with our partners at Scout Systems that allow us to identify problems and modify or learn how to improve processes that are inefficient or wasteful. This allows us to constantly improve and streamline our manufacturing of assemblies and pass those improvements on to our clients.

We would love to go over your cable requirements with you and provide an expected pricing, timeline, and all the other details you need to learn before making a decision for who will be manufacturing your assemblies. You can start now and request a quote by using our online contact form, or give us a call! Please provide any cable drawings and specifications for assemblies you have and/or required NDAs as applicable.

Read More

low pressure injection molding
Low Pressure Injection Molding: Enhancing Cable Assembly Durability with Technical Cable Applications

Cable Overmolding Cable assemblies are like the lifelines of modern electronic systems, facilitating power and data transfer between various components. However, these assemblies often operate in challenging environments where they […]

usb cable types
How to Identify USB Cable Types

In today’s gadget-driven world, USB cables have become an indispensable part of our daily lives. From charging smartphones to connecting devices, these cables vary widely in shape, size, and function. […]

The Evolution of Cable Assembly Manufacturing
The Evolution of Cable Assembly Manufacturing

Complexity in cable assembly manufacturing grows incessantly, compelling producers to grapple with intricate designs, precise specifications, and relentless pressure to optimize productivity, while maintaining the quality at the highest possible […]

How Do We Make Cable Molds?

Cable molding is used for all sorts of power and data transmission cables, and is more prevalent than the average consumer might realize. For instance, many consumer grade HDMI and […]

How Do Medical Cables Differ From Other Industries’ Cables?

The medical field is unique in that the individuals who are most close to the equipment, cables and tools used are often in very vulnerable states and therefore all equipment […]